Detailed description
Boost
Production Output and Minimize Labor Costs with the WPM-805 Automatic
Screw Feeding and Locking Machine: Precision, Speed, and Unmatched
Efficiency
Introduction:
In
today's fast-paced manufacturing environment, maximizing efficiency and
minimizing labor costs are critical for staying competitive.
Introducing the WPM-805 High-Efficiency Automatic Screw Feeding and Locking Machine,
a groundbreaking solution designed to transform your assembly line and
revolutionize your screw fastening process. This advanced machine
automates screw feeding and locking, offering unparalleled speed,
accuracy, and ease of use. Say goodbye to slow manual screw driving and
embrace the future of automated assembly, where a single WPM-805 machine
can perform the work of up to four manual workers, significantly
boosting your production output and reducing operational expenses.
Key Features and Benefits: Automation, Speed, and Precision Redefined
The
WPM-805 Automatic Screw Feeding and Locking Machine is packed with
features engineered to deliver exceptional performance and streamline
your assembly process:
-
Unparalleled Labor Cost Reduction - Replace Up to Four Manual Workers with One Machine: Dramatically reduce your labor costs and increase efficiency. The WPM-805's direct supply (blowing type) screw supply structure is so efficient that one machine can replace up to four manual workers.
This significant reduction in labor dependency translates directly into
substantial cost savings and increased production capacity.
-
Enhanced Work Efficiency with Rapid Feeding and Automatic Screw Locking: Experience a significant boost in assembly speed. The machine's advanced feeding mechanism enables rapid feeding and automatic screw locking, dramatically enhancing work efficiency. Operators can focus on product handling while the machine handles screw fastening with exceptional speed and precision.
-
Improved Operation Accuracy and Cleaner Work Environment: Elevate your product quality and maintain a cleaner workspace. By
freeing up the operator's left hand from constantly holding screws, the
WPM-805 improves operation accuracy. Operators can now utilize their free hand to hold the product, leading to more stable and precise assembly. Furthermore, the automated feeding system promotes a cleaner work environment by eliminating direct hand contact with screws, preventing secondary pollution and rust caused by hand contact.
-
Exceptional High-Speed Screw Tightening - Up to 60 Screws Per Minute: Maximize your production throughput with blazing fast screw fastening. The WPM-805 boasts high efficiency, capable of tightening as many as 55 to 60 screws per minute. This represents a remarkable increase in efficiency by more than four times compared to manual methods, enabling you to meet demanding production schedules and increase your overall output.
-
Intelligent Automatic Screw Management - Arranging, Feeding, and Replenishment: Experience seamless and uninterrupted operation. The WPM-805 features intelligent screw management capabilities:
-
Automatic Screw Arrangement and Feeding: Screws are automatically arranged and fed to the fastening point, eliminating manual handling and ensuring a continuous supply.
-
Automatic Screening of Special-Shaped Screws: The machine intelligently screens out special-shaped screws, ensuring
only correct fasteners are used and preventing assembly errors.
-
Automatic Material Replenishment: When screw supplies run low, the machine automatically replenishes them, minimizing downtime and ensuring continuous operation.
-
Automatic Material Lack Alarm: An automatic alarm system is triggered when materials are running low,
providing timely notification for replenishment and preventing
production interruptions.
-
High-Quality Components for Reliable Performance: Built with premium components for lasting durability and consistent operation. The WPM-805 utilizes:
-
Japanese SMC and Taiwan Yadex Pneumatics: Ensuring reliable and precise pneumatic operation.
-
Brushless High-Speed Imported Electric Drill: Delivering powerful and consistent screw driving performance.
-
Single-Chip Microcomputer Control System: Providing intelligent and stable control over all machine functions.
-
Humanized Operation and Automatic Screw Thread Skidding Detection: Experience user-friendly operation with added quality control features. The equipment offers a humanized operation feel for operator comfort and ease of use. Furthermore, it features an automatic screw thread skidding detection function, helping to identify and prevent improperly fastened screws, ensuring product quality and reliability.
Advantages and Highlights Summarized:
-
Humanized Operation Feel: Designed for operator comfort and ease of use.
-
Automatic Screw Thread Skidding Detection: Ensures proper fastening and product quality.
-
Strong Practicability and Universality: Adaptable to a wide range of applications and screw types.
-
Direct Supply (Blowing Type) Structure: Enables rapid feeding and automatic locking.
-
Replaces Up to Four Manual Workers: Significantly reduces labor costs.
-
Increases Efficiency by More Than Four Times: Dramatically boosts production output.
-
Automatic Screw Arrangement, Feeding, and Replenishment: Ensures continuous and uninterrupted operation.
-
Automatic Alarm for Material Lack: Prevents production downtime due to low material levels.
-
Improved Operation Accuracy and Cleaner Workspace: Enhances product quality and working environment.
Technical Specifications:
Pneumatic Brand
|
Japanese SMC combined with Taiwan Yadex
|
Control System
|
Single-chip microcomputer
|
Feeding Method
|
Automatic feeding by turbine
|
Electric Drill
|
Brushless high-speed imported electric drill
|
Nailing Speed
|
0.6 to 1 second
|
Soldering Speed
|
0.7 seconds to 1 second
|
Screw Capacity
|
Approximately 3,000 pieces
|
Power
|
AC220V
|
Air Source
|
Between 0.5 and 0.6 KPA
|
Equipment Power
|
100W
|
External Dimension (W x L x H)
|
340 x 235 x 270 mm
|
Weight of Whole Machine
|
15 kilograms
|
Applications:
The
WPM-805 Automatic Screw Feeding and Locking Machine is ideal for a wide
range of industries and applications requiring high-volume screw
fastening, including:
-
Electronics Manufacturing: Assembly of circuit boards, electronic devices, and components.
-
Consumer Goods Manufacturing: Assembly of appliances, toys, and various consumer products.
-
Automotive Component Assembly: Fastening screws in automotive parts and assemblies.
-
Toy Manufacturing: High-speed assembly of toys and plastic products.
-
Furniture Manufacturing: Assembly of furniture components and hardware.
-
Any industry requiring efficient, high-speed, and accurate screw fastening processes.
Conclusion:
The WPM-805 High-Efficiency Automatic Screw Feeding and Locking Machine is a transformative investment for businesses seeking to optimize their
assembly lines and achieve significant gains in productivity and cost
savings. Its unmatched speed, precision, automation features, and
user-friendly design make it an indispensable tool for modern
manufacturing. Upgrade your assembly process today with the WPM-805 and
experience the future of automated screw fastening.