Automatic Plastic Filament Cutting Coiling Enlacing Machine ACE0001

Name: Automatic Plastic Filament Cutting Coiling Enlacing Machi...
Brand: JINGWEI
SKU: ACE0001
Availability: InStock
Rating: 5 (1 reviews)

Auto Cutting Coiling & Enlacing Machine ACE0001
MACHINE CHARACTERISTIC
ACE0001-Auto coiling and enlacing machine is mainly applied to cut fixed length, wind and enlace of plastic filament, like grass trimming line and nylon monofilament. The machine can automatically cut, wind, enlace plastic filament and discharge products through parameter setting and PLC system, which is low manual cost and high production capacity. One person is needed to operate the machine and the production can be achieved by supplying the electricity and compressed air.
1. Human machine interface of touch screen; central control; convenient operation; parameter setting; visual display.
2. According to the setting parameter, the machine can automatically match the operation and count the output under the PLC system.
3. Photoelectric detection system can automatically detect the lacking, spilling and none wire conditions and alarm and stop the production.
4. Complete alarming and safety protecting function; double protection of electricity and machinery which is safe and reliable.
MACHINE CONFIGURATION
1. Feeding module.
2. Cutting module.
3. Coiling module.
4. Enlacing module.
5. Transposing module.
6. Frame module.
7. Program and electrical control system.
PRINCIPLE OF MACHINE RUNNING
1. Feeding module feeds wire through precision wheels that driven by stepping motor.
2. Cutting module cuts wire through alloy cutter that guided by linear guideway and driven by cylinder.
3. Coiling module driven by stepping motor and match feeding, winding and traversing motion.
4. Enlacing module driven by stepping motor and enlaces product in double station.
Provided Technical Drawing
1. Operation manual.
2. Machine assembly drawing.
3. Pneumatic and control drawing.
4. Electrical and control drawing.
5. Spare parts and wearing parts list.

Machine Basic Parameter
filament diameter: 1.0～5.0 mm
Speed of feeding: ≤2.0 m/s
Coiling inradium: 70～100 mm
Coiling length: 5～30 m
Production rate: 2～5 Pcs/min（based 15m length）
Operator required: 1 person（can operate 2～4 units）
Length of machine: 1350 mm
Width of machine: 650 mm
Height of machine: 1700 mm
Weight of machine: Approx300 kg
Power supply: 1 Phase AC 220V 50Hz 2Kw
Compressed air: 0.4～0.6 Mpa1 m3/hr

What is the primary function of the Automatic Plastic Filament Cutting Coiling Enlacing Machine ACE0001?

The ACE0001 is an automated industrial machine designed for the integrated processing of plastic monofilament. Its primary function is to automatically cut plastic filament to a set length, coil it into a compact spool or bundle, and then enlace (tie or secure) the coil to prevent unraveling. This end-of-line automation is essential for producing finished, retail-ready coils of products like grass trimmer line and nylon monofilament.

What filament diameter range and production speed can the ACE0001 machine handle?

The ACE0001 is engineered to process plastic filaments with a diameter range of 1.0 mm to 5.0 mm, making it versatile for various monofilament products. It operates at a production speed of 2 to 5 pieces per minute. The exact speed within this range depends on factors like filament diameter, coil size, and the specific cutting and enlacing program selected via the PLC control system.

How is the machine operated and controlled?

Operation is streamlined through a user-friendly, PLC-controlled system with a touch screen interface. The PLC (Programmable Logic Controller) ensures precise, repeatable, and reliable automation of the entire cutting, coiling, and enlacing cycle. Operators use the touch screen to input parameters (like length and coil count), select programs, monitor production status, and perform diagnostics, requiring only one operator to run the machine efficiently.

What are the key benefits of using this automated machine over manual methods?

The ACE0001 machine offers significant benefits: 1) **Increased Productivity:** Automates a labor-intensive process, achieving 2-5 consistent coils per minute. 2) **Uniform Quality:** PLC control ensures every coil is identical in length, winding tension, and secure enlacing. 3) **Labor Efficiency:** Requires only one operator, reducing labor costs and physical strain. 4) **Reduced Waste:** Precise cutting and controlled coiling minimize filament waste. 5) **Improved Safety:** Automates handling of sharp cutters and winding mechanisms, creating a safer work environment.

Is the ACE0001 suitable for producing products other than grass trimmer line?

Yes, absolutely. While grass trimmer line (nylon monofilament) is a primary application, the ACE0001 is a versatile plastic filament processing machine. It is ideal for any industry requiring finished coils of flexible plastic monofilament, such as fishing line, nylon bristle filaments for brushes, cable harness ties, or other industrial and consumer nylon filaments within the 1.0-5.0mm diameter range. Its programmability allows it to be adapted to various coiling and packaging specifications.