Revolutionize your wire harness assembly with the CE-certified Fully Automatic Wire Crimping and Housing Insertion Machine, the ultimate solution for maximizing efficiency and precision. This advanced machine, also known as the Wire Crimping Insertion Housing Machine and Automatic Wire Crimping Insertion Housing Machine, seamlessly integrates multiple complex processes into a single, high-performance unit. From wire cutting and stripping to crimping, Wire Crimp Housing Insertion, twisting, and tinning, this all-in-one system streamlines your production line and significantly reduces manual labor. Invest in the future of your wire processing with this innovative and reliable equipment.
Beyond individual operations, the Wire Crimp Housing Insertion Machine offers a fully integrated workflow designed to optimize your entire wire harness manufacturing process, ensuring consistent quality and maximizing throughput.
Key Features and Benefits of the Wire Crimp Housing Insertion Machine:
1. Fully Automated Multi-Functionality for Unmatched Efficiency:
Experience complete automation with this versatile machine. The Wire Crimp Housing Insertion Machine expertly performs a series of critical operations: automatic wire cutting, precise stripping, reliable crimping, accurate housing insertion, wire twisting, and consistent tinning. This comprehensive automation eliminates bottlenecks, reduces manual handling, and dramatically increases your production capacity, setting a new standard for efficient wire processing.
2. Comprehensive Processing Capabilities for Diverse Wire Harness Needs:
Adapt to a wide range of wire harness requirements with this highly capable machine. The Wire Crimp Housing Insertion Machine is designed for cutting, stripping, crimping, and housing insertion, alongside optional twisting and tinning, all within a single, streamlined workflow. Whether you need basic wire prep or complex multi-stage processing, this machine provides the flexibility and functionality to meet your diverse production demands.
3. Customizable Functionality to Match Your Specific Requirements:
Tailor the machine to your exact production needs with its highly customizable functions. The Wire Crimp Housing Insertion Machine offers selectable functions including:
One-side Cutting, Stripping, Crimping, and Housing Insertion
One-side Cutting, Stripping, Twisting, and Tinning
Furthermore, customization support extends to various processing configurations including:
One-end Stripping, Crimping, and Housing Insertion; One-end Stripping
Two-end Stripping, Crimping, and Housing Insertion
Combined functions: One-end Stripping, Crimping, and Housing Insertion; One-end Stripping, Twisting, and Tinning
Processing wires of the same length or wires of all different lengths
This extensive customization ensures the Wire Crimp Housing Insertion Machine can be perfectly configured to optimize your specific wire harness manufacturing processes.
4. Robust Inspection Functions for Guaranteed Quality and Reliability:
Ensure consistently high-quality output with the integrated inspection functions. The Wire Crimp Housing Insertion Machine features comprehensive detection systems that monitor for:
No Wire
Knotted Wire
Missing Terminal
Missing Housing
Low Air Pressure Alarm
Motor Abnormality
These robust inspection features guarantee smooth operation, minimize errors, and ensure only correctly processed wires with proper Wire Crimp Housing Insertion proceed in your production line.
5. High Production Capacity for Increased Throughput:
Boost your production output significantly. The Wire Crimp Housing Insertion Machine boasts a high production capacity, processing 530 - 650 cycles per hour. This impressive speed is achieved while processing multiple cables simultaneously (up to 6 cables with 2 pins each or 1 cable with 8-12 pins), making it an ideal solution for high-volume manufacturing environments and maximizing your return on investment in Wire Crimp Housing Insertion automation.
6. Advanced Control System for Seamless Operation and Data Management:
Experience intelligent automation with the PLC programmable control system. The Wire Crimp Housing Insertion Machine features a digitally controlled system allowing for precise parameter settings managed through file systems. The modular hardware design simplifies material changes and troubleshooting. Moreover, the equipment supports remote control via the internet, enabling real-time production monitoring, data generation, and export, offering unparalleled control and data accessibility for your Wire Crimp Housing Insertion processes.
7. Optional Advanced Features for Enhanced Quality Control:
Further enhance your quality control with optional advanced features:
CCD Monitor: For visual inspection of terminal appearance, ensuring crimp quality.
Crimping Force Monitor: For real-time monitoring and control of crimping force, guaranteeing consistent crimp strength.
Model: Single-End Automatic Crimping, Housing Insertion, and Tinning Machine
Power Supply: AC220V, 1300W
Standard Functions: Cutting, Stripping, Single-end Crimping, Single-end Housing Insertion, Single-end Half-stripping, Twisting, and Tinning
Optional Functions: CCD Monitor, Crimping Force Monitor
Inspection Functions: No Wire, Knotted Wire, Missing Terminal, Missing Housing, Air Pressure Alarm, Motor Abnormality Detection
Production Capacity: 530 - 650 cycles per hour (processing 6 cables with 2 pins or 1 cable with 8-12 pins)
Cutting Length Range: 30 - 800 mm
Applicable Wire Gauge: 32 - 18 AWG
Rear Stripping Length: 1 - 9 mm (Half-stripping or Full-stripping)
Tinning Length: 1 - 9 mm
Required Air Pressure: 0.5 MPa
Machine Dimensions: 3.8 m (Length) × 1.8 m (Width) × 2.2 m (Height)
Machine Weight: 550 KG
Transform Your Wire Harness Production with the Wire Crimp Housing Insertion Machine Today!
The Wire Crimp Housing Insertion Machine is the intelligent investment for businesses seeking to optimize their wire harness assembly operations. Experience unmatched automation, precision, and versatility in your wire processing. Contact us now to learn more about how this revolutionary machine can transform your production line and give you a significant competitive advantage in the market for Wire Crimp Housing Insertion solutions!
